2002-2005 Honda Jazz Service and Repair Manual

Engine and Drivetrain

• Complete repair procedures for the 1.2L (L12A) SOHC 8-Valve i-DSI, 1.3L/1.4L (L13A) SOHC 8-Valve i-DSI, and 1.5L (L15A) SOHC 16-Valve VTEC 4-cylinder engines
• Fuel injection system (Honda PGM-FI Multi-Point Injection) and dual sequential ignition diagnostics and repair procedures
• Engine cooling system service specifications, electric radiator fan circuit troubleshooting, and water pump replacement
• Exhaust and emissions control system repairs including exhaust gas recirculation (EGR) valve cleaning and oxygen sensor troubleshooting
• 5-Speed Manual Gearbox and 7-Speed Mode Continuously Variable Transmission (CVT) overhaul, start-clutch calibration, and fluid specifications
• Drive axles, constant velocity (CV) joints, and front-wheel-drive hub assembly service procedures

Chassis and Suspension

• Front suspension repair procedures specific to the space-efficient MacPherson strut platform
• Rear suspension repair procedures specific to the H-shaped torsion beam layout
• Steering system diagnostics (first-generation Electric Power Steering / EPS) and rack pinion torque specifications
• Wheel alignment specifications and adjustment procedures for 14-inch steel and 15-inch factory alloy options
• Wheel bearing replacement and hub assembly press service procedures
• Suspension component diagnostics, stabilizer bar end-link replacement, and structural subframe diagnostics

Braking Systems

• Anti-Lock Braking System (ABS) diagnostic, wheel speed sensor, and hydraulic modulator procedures
• Brake hydraulic system, master cylinder, and vacuum booster service specifications
• Electronic Brake-Force Distribution (EBD) system testing and calibration
• Parking brake lever assembly, floor console routing, and manual tension cable adjustment procedures
• Brake component (Front Ventilated Disc and Rear Solid Disc / Rear Drum configurations) inspection, minimum thickness machining specs, and replacement

Electrical and Wiring

• Complete factory wiring diagrams, circuit routing schematics, and ground distribution maps
• 12V Battery, alternator charging output testing, and starter motor diagnostics
• Under-hood and under-dash fuse/relay box layouts and power distribution tracking
• Instrument cluster diagnostics including digital odometer, tachometer, and gauge sweep calibration
• Lighting system diagnostics (including halogen headlight clusters, turn indicators, and cabin illumination)
• Factory stereo head units, speaker wiring paths, roof-mounted antenna, and basic comfort feature troubleshooting

Air Conditioning and HVAC

• Climate control system diagnostics (manual slider dial and early digital display console variations)
• HVAC component replacement procedures (compressor, evaporator core, blower motor resistor, and heater matrix)
• Refrigerant specifications and servicing procedures (R134a systems)
• Heating and ventilation system troubleshooting, air blend door mechanical linkage adjustment, and cabin pollen filter care

Body and Interior

• Interior trim, “Ultra Seats” / “Magic Seats” multi-configuration rear seat mechanisms, center console, and dashboard panel removal and installation
• Exterior body repair information, sheet metal tolerances, tailgate adjustment, and high-rigidity global car subcompact unibody structural frame dimensions
• Center-mounted fuel tank structural protective shield inspection and safety protocols
• Door assemblies, power window lift regulators, manual/power side mirrors, and central power locking system diagnostics
• Airbag and Supplemental Restraint System (SRS) safety protection service procedures, clock spring replacement, and impact sensor testing

Diagnostics and Troubleshooting

• Diagnostic Trouble Code (DTC) lookup procedures for OBD2 compliant engine management systems
• Honda specific diagnostic tool workflows via the 16-pin Data Link Connector (DLC)
• Component testing specifications for i-DSI twin-spark coil packs, VTEC solenoids, and engine sensors (MAP, ECT, CKP, CMP)
• Step-by-step troubleshooting workflows for manual gear crunching, CVT shudder anomalies, and electrical parasitic battery draw
• Engine management control module (ECM/PCM) pin-out charts and connector terminal testing reference values

Common Error Codes Covered

Engine Codes

• P0700: Transmission Control System Malfunction (CVT request)
• P0171: Fuel Trim System Too Lean (Bank 1)
• P0300 / P0301 / P0302: Random/Cylinder Specific Misfires Detected (i-DSI ignition sync errors)
• P0420: Catalyst System Efficiency Below Threshold (Bank 1)
• P0401: Exhaust Gas Recirculation (EGR) Flow Insufficient Detected

Transmission Codes

• P0715: CVT Mainshaft / Input Speed Sensor Circuit Malfunction
• P0730: CVT Incorrect Gear Ratio / Start Clutch Slippage Malfunction
• P1885 / P1886: CVT Drive Pulley / Driven Pulley Speed Sensor Circuit Malfunction

ABS and Chassis Codes

• Code 11: Right Front Wheel Speed Sensor Open or Short Circuit
• Code 13: Left Front Wheel Speed Sensor Open or Short Circuit
• Code 61: ABS Modulator Ignition Voltage / Low Battery Voltage Fault

Body and Network System Codes

• Code 41: Alternator Control Circuit Malfunction
• B1241: Power Window Master Switch Communication Line Error

This manual is ideal for:

• Professional automotive workshops
• Independent repair garages
• Mobile mechanics
• Automotive technicians
• Vehicle owners performing DIY repairs
• Automotive training institutions