2002 Mitsubishi Delica Service and Repair Manual

This 2002 Mitsubishi Delica Service & Repair Manual Covers

Engine & Drivetrain

• 2.4L 4G64 SOHC petrol engine
• 3.0L 6G72 SOHC V6 petrol engine
• 3.5L 6G74 GDI V6 petrol engine (market dependent)
• 2.8L 4M40 intercooled turbo diesel engine
• Electronic Multi-Point Fuel Injection (MPI) diagnostics
• Gasoline Direct Injection (GDI) system servicing
• Electronically controlled diesel injection pump diagnostics
• Turbocharger inspection and overhaul
• Engine cooling and lubrication system servicing
• Timing belt inspection and replacement procedures
• Fuel delivery and emissions control system diagnostics
• Exhaust system servicing
• 5-speed manual transmission servicing
• 4-speed INVECS-II automatic transmission overhaul
• Clutch inspection and replacement
• Super Select 4WD system diagnostics
• Transfer case servicing
• Front and rear differential overhaul
• Driveshaft and CV joint inspection and replacement

Suspension & Steering

• Double wishbone front suspension
• Multi-link rear suspension
• Torsion bar front suspension servicing
• Hydraulic power steering diagnostics
• Steering gearbox and linkage servicing
• Wheel bearing and hub replacement
• Suspension control arm, bush, and ball joint servicing
• Shock absorber replacement
• Wheel alignment specifications

Braking Systems

• Anti-lock Braking System (ABS)
• Front ventilated disc brakes
• Rear disc brake servicing
• Brake master cylinder overhaul
• Brake booster diagnostics
• Hydraulic brake bleeding procedures
• Parking brake adjustment
• Brake proportioning valve servicing

Electrical & Wiring

• Complete factory wiring diagrams
• Mitsubishi MUT-II diagnostic procedures
• Engine Control Module (ECM) diagnostics
• Automatic Transmission Control Module (TCM) diagnostics
• ABS control module diagnostics
• Charging and starting system servicing
• Alternator and starter motor repairs
• Fuse, relay, and power distribution diagrams
• Instrument cluster diagnostics
• Lighting system servicing
• Power windows, mirrors, and central locking diagnostics

Air Conditioning & HVAC

• Manual and automatic climate control systems
• Dual front and rear air conditioning servicing
• Air conditioning compressor diagnostics
• Refrigerant recovery and recharge procedures
• HVAC control unit diagnostics
• Heater core replacement
• Blend door actuator servicing
• Blower motor repairs

Body & Interior

• Sliding door servicing and adjustment
• Tailgate and rear hatch repairs
• Power windows, mirrors, and central locking
• Remote keyless entry diagnostics
• Airbag (SRS) system servicing
• Seat removal and folding mechanism repairs
• Dashboard and instrument panel removal
• Interior trim servicing
• Exterior body repair procedures
• Windshield wiper and washer system servicing

Diagnostics & Troubleshooting

• Mitsubishi MUT-II diagnostic procedures
• Diagnostic Trouble Code (DTC) troubleshooting
• ECU testing and replacement procedures
• Super Select 4WD diagnostics
• Turbo diesel performance testing
• Sensor and actuator diagnostics
• Electrical circuit troubleshooting
• Factory maintenance schedules
• Complete factory service specifications

Common Error Codes Covered

This manual provides diagnostic and repair procedures for common Mitsubishi Diagnostic Trouble Codes (DTCs), including:

Engine Codes

• P0100 – Mass Air Flow (MAF) Sensor Circuit Malfunction
• P0115 – Engine Coolant Temperature Sensor Circuit Malfunction
• P0170 – Fuel Trim Malfunction
• P0216 – Injection Timing Control Circuit Malfunction (Diesel)
• P0300 – Random/Multiple Cylinder Misfire Detected
• P0400 – Exhaust Gas Recirculation Flow Malfunction
• P0505 – Idle Speed Control System Malfunction
• P0705 – Transmission Range Sensor Circuit Malfunction

Transmission & Drivetrain Codes

• P0700 – Transmission Control System Malfunction
• P0730 – Incorrect Gear Ratio
• P1750 – Shift Solenoid Performance Malfunction
• C1401 – Transfer Case Control System Fault

ABS & Chassis Codes

• C1000 – ABS Electronic Control Unit Fault
• C1210 – Wheel Speed Sensor Circuit Malfunction
• C1215 – Hydraulic Unit Fault
• C1290 – Steering Angle Sensor Fault

Body & Electrical Codes

• B1610 – Immobilizer Communication Fault
• B2402 – Door Lock Control Circuit Malfunction
• U1100 – CAN Communication Bus Fault
• U1111 – ECM Communication Error

The manual also includes hundreds of additional Mitsubishi-specific diagnostic trouble codes, complete electrical wiring diagrams, diagnostic flowcharts, MUT-II scan tool procedures, ECU testing information, and factory repair specifications.

Who Is This Manual For?

• Mitsubishi dealership technicians
• Independent repair workshops
• Fleet maintenance professionals
• Camper conversion specialists
• Off-road and overland enthusiasts
• Experienced DIY mechanics

If you are servicing, maintaining, diagnosing, or repairing a 2002 Mitsubishi Delica, this factory workshop manual provides the complete procedures, diagnostic information, and technical specifications required to perform repairs to Mitsubishi factory standards.