2005-2007 Ford Territory (SY) Service and Repair Manual

This 2005-2009 Ford Territory (SY) Service and Repair Manual Covers

Engine and Drivetrain

• Complete repair procedures for the 4.0L Barra inline-6 engine (Naturally Aspirated and Turbocharged variants)
• Electronic multipoint fuel injection system diagnostics and sequential ignition troubleshooting
• Engine cooling system, radiator fan control module, and mechanical water pump specifications
• Exhaust and emissions control system repairs including catalytic converter and dual oxygen sensor maintenance
• Transmission overhaul, fluid flush, and troubleshooting procedures for the 4-speed DSI and 6-speed ZF 6HP26 automatic gearboxes
• Transfer case, front differential assembly (AWD), rear differential, and half-shaft service procedures
• Center bearing replacement and driveshaft balancing workflows

Chassis and Suspension

• Front Virtual Pivot Control Link suspension repair procedures specific to the Ford EA169 platform
• Rear Control Blade independent multi-link suspension and toe-link repair procedures
• Power-assisted rack and pinion steering system diagnostics, pump replacement, and service specifications
• Wheel alignment specifications and manual tracking adjustment procedures
• Front and rear wheel hub and bearing replacement procedures
• Suspension bushing, anti-roll bar links, and control arm diagnostics

Braking Systems

• Bosch ABS module diagnostic and hydraulic actuator replacement procedures
• Dynamic Stability Control (DSC) and Traction Control system calibration workflows
• Front and rear disc brake caliper, rotor, and pad replacement procedures
• Electronic Brake Force Distribution (EBD) system troubleshooting
• Cable-operated foot-brake parking mechanism service and mechanical adjustment procedures
• Brake master cylinder, vacuum booster, and pedal box inspection procedures

Electrical and Wiring

• Complete factory wiring diagrams, fuse panel layouts, and chassis ground point locations
• Battery load testing, smart charging alternator system, and starter motor diagnostics
• Body Control Module (BCM) and Powertrain Control Module (PCM) diagnostic workflows
• Power distribution box, interior fuse configurations, and relay assignments
• Interior instrumentation, ICC (Information Control Centre) screen display, and gauge cluster diagnostics
• Factory premium audio units, reverse parking camera, and Passive Anti-Theft System (PATS) immobilizer troubleshooting

Air Conditioning and HVAC

• Dual-zone and single-zone electronic climate control systems and blend door motor diagnostics
• Blower motor, multi-speed resistor pack, and HVAC heater core replacement procedures
• R134a refrigerant specifications, system capacity, and evacuation or charging procedures
• Heating, ventilation, and air recirculation flap actuators troubleshooting

Body and Interior

• Interior door trim, center console, and 5-seat or 7-seat configuration removal and installation procedures
• Exterior body repair information, panel alignment, and specialized tailgate glass latch adjustment
• Power window lift motors, electric mirror controls, and central locking system diagnostics
• Roof rail mounting, panoramic sunroof track maintenance, and rear cargo area configurations
• Dual front airbags, side curtain airbags, and seatbelt pyrotechnic pretensioner restraint system service procedures

Diagnostics and Troubleshooting

• Ford EEC-VI Diagnostic Trouble Code (DTC) lookup procedures
• Ford WDS / IDS tool hookup, module programming, and scan tool data log logging procedures
• Component voltage, resistance, and reference testing specifications
• Step-by-step troubleshooting workflows for engine flat spots, transmission shift shudder, and hot-starting issues
• Powertrain Control Module (PCM) diagnostic pinout mapping

Common Error Codes Covered

This manual provides diagnostic and repair procedures for thousands of manufacturer-specific fault codes, including:

Engine Codes

• P0106: Manifold Absolute Pressure (MAP) sensor circuit range / performance problem
• P0300: Random / multiple cylinder misfire detected (common coil pack breakdown)
• P0420: Catalyst system efficiency below threshold (Bank 1)
• P1229: Electronic throttle control monitor malfunction
• P1381: Variable Cam Timing (VCT) over-advanced malfunction (Bank 1)

Transmission Codes

• P0706: Transmission range sensor circuit range / performance (Inhibitor switch fault)
• P0731: Gear 1 incorrect ratio (ZF or DSI automatic gear slip detection)

ABS and Chassis Codes

• C1145: Wheel speed sensor front right input circuit failure
• C1277: Steering wheel angle sensor circuit track 1 and 2 signal fault
• C1445: Vehicle speed signal circuit failure / sensor mismatch

Network Communication Codes

• U1900: CAN communication bus fault / Controller Area Network receive error
• U2023: Fault received from external module (Network communication interruption)

Body Control Codes

• B1318: Battery voltage low (detected by Central Timer Module / PATS module)
• B1600: PATS (Passive Anti-Theft System) ignition key transponder signal not received

This manual is ideal for:

• Professional automotive workshops
• Independent repair garages
• Mobile mechanics
• Automotive technicians
• Vehicle owners performing DIY repairs
• Automotive training institutions

Model years covered;

• 2005 Ford Territory
• 2006 Ford Territory
• 2007 Ford Territory
• 2008 Ford Territory
• 2009 Ford Territory