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2006-2010 Ford Explorer Service and Repair Manual

2006-2010 Ford Explorer Service and Repair Manual

Price: $35.99

Overview

This factory Service and Repair Manual for the 2006-2010 Ford Explorer provides comprehensive technical specifications, diagnostic procedures, troubleshooting information, and step-by-step repair instructions. It covers all major vehicle systems, powertrain variants, transmission options, and electronic control systems available for these model years.

The manual includes complete mechanical repair procedures, electrical wiring diagrams, diagnostic trouble code (DTC) troubleshooting, transmission service information, braking system repairs, body control module diagnostics, and advanced driver assistance system (ADAS) service procedures where applicable.

Whether you are a professional technician, workshop owner, automotive student, or DIY enthusiast, this manual provides the information needed to diagnose, service, maintain, and repair the 2006-2010 Ford Explorer.

What you get;

✓ Genuine factory workshop manual
✓ Comprehensive diagnostic procedures
✓ Complete wiring diagrams
✓ Covers all major systems and components
✓ We review every manual to ensure it’s genuine and safe for download
 
Category:

This 2006-2010 Ford Explorer Service and Repair Manual Covers

Engine and Drivetrain

  • Procedures for 4.0L SOHC Cologne V6 and 4.6L 3-valve Modular V6 engines.
  • Electronic fuel injection, throttle body, and variable camshaft timing (VCT) diagnostics.
  • Engine cooling system, water pump, and radiator specifications.
  • Exhaust manifold, EGR system, and catalytic converter repairs.
  • Overhaul for 5-speed automatic (5R55S) and 6-speed automatic (6R60/6R80) transmissions.
  • Driveshafts, Control Trac 4WD system, transfer case (1044/4412), and front/rear differential service.

Chassis and Suspension

  • Front independent short-and-long-arm (SLA) suspension repair procedures.
  • Rear trailing-arm independent suspension (IRS) servicing.
  • Hydraulic power steering pump and steering gear rack troubleshooting.
  • Wheel alignment specifications and toe/camber adjustment values.
  • Press-in wheel bearing and hub assembly replacement.
  • Control arms, trailing links, and stabilizer bar troubleshooting.

Braking Systems

  • ABS module diagnostics and hydraulic control unit service.
  • Brake master cylinder, vacuum booster, and hydraulic line specifications.
  • AdvanceTrac with Roll Stability Control (RSC) diagnostics.
  • Mechanical parking brake cable adjustment and shoe replacement.
  • Brake pad, rotor, and caliper replacement procedures.

Electrical and Wiring

  • Full factory wiring diagrams and grounding schematics.
  • 12V battery charging, alternator testing, and starter system diagnostics.
  • Smart Junction Box (SJB) diagnostics and programming.
  • Power distribution box and interior fuse panel layouts.
  • Halogen headlamps, fog lights, and exterior lighting troubleshooting.
  • AM/FM stereo, optional SYNC infotainment, and navigation module troubleshooting.

Air Conditioning and HVAC

  • Manual or dual-zone automatic climate control diagnostics.
  • Auxiliary rear HVAC unit system repair procedures.
  • Blower motor resistor and blend door actuator replacement.
  • R-134a refrigerant capacities and system pressure servicing.
  • Compressor clutch and heater core troubleshooting.

Body and Interior

  • Interior trim panels, center console, and power-folding third-row seat removal.
  • Exterior body panel alignment, door latches, and glass replacement.
  • Power door locks, keyless entry keypad, and SecuriLock passive anti-theft service.
  • Power window regulator and sunroof motor diagnostics.
  • Safety Canopy side-curtain airbag and occupant classification system service.

Diagnostics and Troubleshooting

  • Diagnostic Trouble Code (DTC) lookup workflows.
  • Ford IDS scan tool and OBD2 data link connector procedures.
  • Sensor voltage, resistance, and reference signal specifications.
  • Step-by-step troubleshooting workflows for engine hesitation, rough idle, or hard starts.
  • Control module flashing and parameter identification (PID) monitoring.

Common Error Codes Covered

This manual provides diagnostic and repair procedures for thousands of manufacturer-specific fault codes, including:

Engine Codes

  • P0300 – Cylinder Misfire Detected
  • P0420 – Catalyst Efficiency Below Threshold
  • P0401 – Exhaust Gas Recirculation (EGR) Flow Insufficient
  • P0012 – Intake Camshaft Position Timing Over-Retarded (4.6L V6)
  • P0128 – Coolant Thermostat Error

Transmission Codes

  • P0715 – Speed Sensor Circuit Malfunction
  • P0751 – Shift Solenoid Performance
  • P0741 – Torque Converter Clutch Circuit Performance

ABS and Chassis Codes

  • C0020 – ABS Pump Motor Circuit
  • C0031 – Front Wheel Speed Sensor
  • C1277 – Steering Wheel Angle Sensor Circuit Failure

Network Communication Codes

  • U0100 – Lost Communication With PCM
  • U0140 – Lost Communication With BCM/SJB

Body Control Codes

  • B1311 – Clock Driver Circuit Open
  • B2290 – Occupant Classification System Fault

And thousands of additional diagnostic codes, test procedures, wiring diagrams, and repair instructions.

This manual is ideal for:

  • Professional automotive workshops
  • Independent repair garages
  • Mobile mechanics
  • Automotive technicians
  • Vehicle owners performing DIY repairs
  • Automotive training institutions

If you are troubleshooting, maintaining, servicing, or repairing a 2006-2010 Ford Explorer, this is the factory workshop manual you need.

This manual applies to the following models

2006 Ford Explorer
2007 Ford Explorer
2008 Ford Explorer
2009 Ford Explorer
2010 Ford Explorer

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