2006-2010 Ford Explorer Sport Trac Service and Repair Manual

This 2006-2010 Ford Explorer Sport Trac Service and Repair Manual Covers

Engine and Drivetrain

• Procedures for 4.0L SOHC Cologne V6 and 4.6L 3-valve Modular V8 engines.
• Electronic fuel injection, throttle body, and variable camshaft timing (VCT) diagnostics.
• Engine cooling system, water pump, and radiator specifications.
• Exhaust manifold, EGR system, and catalytic converter repairs.
• Overhaul for 5-speed automatic (5R55S) and 6-speed automatic (6R60/6R80) transmissions.
• Driveshafts, Control Trac 4WD system, transfer case, and front/rear differential service.

Chassis and Suspension

• Front independent short-and-long-arm (SLA) suspension repair procedures.
• Rear trailing-arm independent suspension (IRS) unique to the Sport Trac platform.
• Hydraulic power steering pump and steering gear rack troubleshooting.
• Wheel alignment specifications and toe/camber adjustment values.
• Press-in wheel bearing and hub assembly replacement.
• Control arms, trailing links, and stabilizer bar troubleshooting.

Braking Systems

• ABS module diagnostics and hydraulic control unit service.
• Brake master cylinder, vacuum booster, and hydraulic line specifications.
• AdvanceTrac with Roll Stability Control (RSC) diagnostics.
• Mechanical parking brake cable adjustment and shoe replacement.
• Brake pad, rotor, and caliper replacement procedures.

Electrical and Wiring

• Full factory wiring diagrams and grounding schematics.
• 12V battery charging, alternator testing, and starter system diagnostics.
• Smart Junction Box (SJB) diagnostics and programming.
• Power distribution box and interior fuse panel layouts.
• Halogen headlamps, bed cargo lighting, and exterior lighting troubleshooting.
• AM/FM stereo, optional SYNC infotainment, and navigation module troubleshooting.

Air Conditioning and HVAC

• Manual or dual-zone automatic climate control diagnostics.
• Blower motor resistor and blend door actuator replacement.
• R-134a refrigerant capacities and system pressure servicing.
• Compressor clutch and heater core troubleshooting.

Body and Interior

• Crew cab interior trim panels, center console, and rear seat removal.
• Composite cargo bed, tie-down cleats, and integrated storage bin servicing.
• Power door locks, keyless entry keypad, and SecuriLock passive anti-theft service.
• Power window regulator and unique power vertical-sliding rear window diagnostics.
• Safety Canopy side-curtain airbag and occupant classification system service.

Diagnostics and Troubleshooting

• Diagnostic Trouble Code (DTC) lookup workflows.
• Ford IDS scan tool and OBD2 data link connector procedures.
• Sensor voltage, resistance, and reference signal specifications.
• Step-by-step troubleshooting workflows for engine hesitation, rough idle, or hard starts.
• Control module flashing and parameter identification (PID) monitoring.

Common Error Codes Covered

This manual provides diagnostic and repair procedures for thousands of manufacturer-specific fault codes, including:

Engine Codes

• P0300 – Cylinder Misfire Detected
• P0420 – Catalyst Efficiency Below Threshold
• P0401 – Exhaust Gas Recirculation (EGR) Flow Insufficient
• P0012 – Intake Camshaft Position Timing Over-Retarded (4.6L V8)
• P0128 – Coolant Thermostat Error

Transmission Codes

• P0715 – Speed Sensor Circuit Malfunction
• P0751 – Shift Solenoid Performance
• P0741 – Torque Converter Clutch Circuit Performance

ABS and Chassis Codes

• C0020 – ABS Pump Motor Circuit
• C0031 – Front Wheel Speed Sensor
• C1277 – Steering Wheel Angle Sensor Circuit Failure

Network Communication Codes

• U0100 – Lost Communication With PCM
• U0140 – Lost Communication With BCM/SJB

Body Control Codes

• B1311 – Clock Driver Circuit Open
• B2290 – Occupant Classification System Fault

And thousands of additional diagnostic codes, test procedures, wiring diagrams, and repair instructions.

• Professional automotive workshops
• Independent repair garages
• Mobile mechanics
• Automotive technicians
• Vehicle owners performing DIY repairs
• Automotive training institutions

This manual covers the following models