2007 Mitsubishi Galant Service and Repair Manual

This 2007 Mitsubishi Galant Service & Repair Manual Covers

• Factory workshop procedures
• Complete vehicle servicing
• Mechanical repairs
• Electrical diagnostics
• Factory specifications
• Wiring diagrams
• Component removal and installation
• Diagnostic troubleshooting
• Scheduled maintenance
• System inspections
• Technical service procedures

Engine Options

Petrol

• 2.4L 4G69 SOHC MIVEC Inline-4
• 3.8L 6G75 SOHC V6 MIVEC

Transmission Options

• 4-speed automatic transmission (F4A4 series)
• 5-speed Sportronic automatic transmission (V6 models where equipped)

Engine and Drivetrain Repair Coverage

• Complete engine overhaul procedures
• Cylinder head servicing
• Engine removal and installation
• Timing chain inspection and servicing (6G75)
• Timing belt replacement procedures (4G69)
• Valve train servicing
• Engine lubrication system repairs
• Cooling system repairs
• Fuel delivery system diagnostics
• Electronic throttle system servicing
• Intake manifold servicing
• Exhaust system repairs
• Emissions control diagnostics
• EVAP system servicing
• Ignition system diagnostics
• Starter motor servicing
• Charging system repairs
• Automatic transmission diagnostics
• Automatic transmission overhaul procedures
• Torque converter servicing
• Drive axle servicing
• CV joint repairs
• Front driveshaft servicing

Chassis, Steering and Suspension

• Front MacPherson strut suspension servicing
• Rear multi-link suspension repairs
• Wheel bearing replacement
• Steering rack servicing
• Electric power steering diagnostics (where fitted)
• Hydraulic power steering repairs
• Steering column servicing
• Wheel alignment specifications
• Suspension geometry inspection
• Shock absorber replacement
• Control arm servicing
• Stabiliser bar repairs
• Ball joint replacement

Braking Systems

• ABS diagnostics
• Hydraulic brake system servicing
• Brake booster repairs
• Front disc brake servicing
• Rear disc brake servicing
• Parking brake adjustment
• Brake master cylinder overhaul
• Brake line inspection
• Wheel speed sensor diagnostics
• ABS actuator servicing

Electrical Systems and Wiring

• Complete factory wiring diagrams
• Engine control module diagnostics
• CAN communication diagnostics
• Charging system testing
• Starting system diagnostics
• Alternator overhaul
• Battery testing procedures
• Lighting system diagnostics
• Instrument cluster diagnostics
• Power window diagnostics
• Power mirror repairs
• Central locking diagnostics
• Immobiliser system diagnostics
• Audio system wiring
• Cruise control diagnostics
• Wiper and washer servicing
• Connector pin-outs
• Ground point locations
• Relay testing
• Fuse circuit diagnostics

Air Conditioning and HVAC

• Automatic climate control diagnostics
• Heater unit servicing
• Air conditioning compressor replacement
• Refrigerant circuit inspection
• Condenser servicing
• Evaporator replacement
• Blower motor diagnostics
• HVAC control module testing
• Cabin temperature sensor inspection

Body, Interior and Restraint Systems

• SRS airbag diagnostics
• Seat belt pretensioner servicing
• Occupant detection system inspection
• Dashboard removal
• Door trim removal
• Window regulator servicing
• Power seat diagnostics
• Exterior lighting repairs
• Interior trim servicing
• Body panel removal procedures
• Exterior mirror servicing
• Sunroof servicing (where fitted)

Diagnostics and Troubleshooting

• MUT-III diagnostic procedures
• Engine performance diagnostics
• Misfire diagnostics
• Fuel system troubleshooting
• Starting system diagnosis
• Charging system testing
• Automatic transmission diagnostics
• ABS troubleshooting
• SRS fault diagnosis
• CAN Bus communication diagnostics
• Electrical circuit testing
• Sensor inspection procedures
• Actuator testing
• Oscilloscope testing procedures
• Factory diagnostic flowcharts

Common Error Codes Covered

Engine Codes

• P0101 — Mass Air Flow Sensor Range/Performance
• P0113 — Intake Air Temperature Circuit High Input
• P0128 — Coolant Thermostat Below Regulating Temperature
• P0171 — System Too Lean (Bank 1)
• P0174 — System Too Lean (Bank 2)
• P0300 — Random/Multiple Cylinder Misfire Detected
• P0301 — Cylinder 1 Misfire Detected
• P0302 — Cylinder 2 Misfire Detected
• P0303 — Cylinder 3 Misfire Detected
• P0304 — Cylinder 4 Misfire Detected
• P0421 — Warm-Up Catalyst Efficiency Below Threshold (Bank 1)
• P0420 — Catalyst System Efficiency Below Threshold (Bank 1)
• P0442 — EVAP System Small Leak Detected
• P0455 — EVAP System Large Leak Detected
• P0505 — Idle Air Control System Malfunction
• P0606 — ECM/PCM Processor Fault

Transmission Codes

• P0700 — Transmission Control System Malfunction
• P0715 — Input/Turbine Speed Sensor Circuit Malfunction
• P0720 — Output Speed Sensor Circuit Malfunction
• P0730 — Incorrect Gear Ratio
• P0741 — Torque Converter Clutch Performance or Stuck Off
• P0753 — Shift Solenoid A Electrical
• P0776 — Pressure Control Solenoid B Performance or Stuck Off

ABS and Chassis Codes

• C1015 — Front Right Wheel Speed Sensor Circuit
• C1020 — Front Left Wheel Speed Sensor Circuit
• C1210 — Brake Pressure Sensor Fault
• C2116 — ABS Pump Motor Circuit Fault

Network Communication Codes

• U0100 — Lost Communication With Engine Control Module
• U0101 — Lost Communication With Transmission Control Module
• U0141 — Lost Communication With Body Control Module
• U1100 — CAN Communication Line Error

Body Control Codes

• B1206 — Driver Door Lock Circuit Malfunction
• B1213 — Passenger Door Lock Circuit Malfunction
• B2404 — Blower Motor Circuit Malfunction

Plus many other codes included in the manual.

Fuse Box Diagram

• Engine compartment fuse box layout
• Passenger compartment fuse box layout
• Fuse identification chart
• Relay identification
• Fuse amperage specifications
• Power distribution diagrams
• Protected circuit information

Wiring Diagrams

• Engine management wiring
• ECM pin-outs
• Automatic transmission wiring
• Charging system wiring
• Starting system wiring
• ABS wiring
• SRS wiring
• Air conditioning wiring
• Lighting circuits
• Instrument cluster wiring
• Audio system wiring
• Power windows
• Central locking
• Cruise control
• Immobiliser wiring
• CAN Bus network diagrams
• Connector views
• Ground point diagrams

Serpentine Belt and Timing System Information

• Accessory drive belt routing
• Belt tension specifications
• Timing belt replacement procedures (4G69)
• Timing chain inspection procedures (6G75)
• Camshaft timing specifications
• Crankshaft timing procedures
• Timing mark illustrations
• Belt and chain inspection limits

Torque Specifications

• Cylinder head torque specifications
• Connecting rod torque
• Main bearing torque
• Flywheel and flexplate torque
• Crankshaft pulley torque
• Wheel nut torque
• Brake caliper torque
• Suspension fastener torque
• Steering component torque
• Engine mounting torque
• Transmission mounting torque
• Spark plug torque

Maintenance and Service Information

• Factory maintenance schedules
• Engine oil specifications
• Automatic transmission fluid specifications
• Coolant specifications
• Brake fluid specifications
• Power steering fluid specifications
• Spark plug replacement intervals
• Air filter replacement
• Cabin filter servicing
• Drive belt inspection
• Cooling system maintenance
• Brake inspection procedures
• Wheel alignment specifications
• Tyre rotation procedures
• Battery maintenance

Who Is This Manual For?

• New Zealand automotive workshops
• Independent repair garages
• Automotive technicians
• Auto electricians
• Diagnostic specialists
• Fleet maintenance teams
• DIY owners
• Automotive training institutions