2008-2010 Mitsubishi Lancer Evolution X Service and Repair Manual

This 2008–2010 Mitsubishi Lancer Evolution X Workshop Manual Covers

• Complete factory workshop procedures
• Scheduled servicing and maintenance
• Engine overhaul and repairs
• Turbocharger servicing
• Manual transmission servicing
• Twin Clutch SST servicing
• Super All Wheel Control (S-AWC) repairs
• Electrical diagnostics
• Factory wiring diagrams
• Body repairs
• Diagnostic troubleshooting
• Technical specifications

Engine Options

Turbocharged Petrol

• 2.0L 4B11T DOHC MIVEC Turbocharged Inline-4

Transmission Options

• 5-speed manual transmission (GSR)
• 6-speed Twin Clutch SST (MR)

Engine and Drivetrain Repair Coverage

• Complete engine overhaul procedures
• Engine removal and installation
• Cylinder head servicing
• Timing chain inspection and replacement
• MIVEC valve timing diagnostics
• Turbocharger overhaul
• Intercooler servicing
• Wastegate inspection
• Boost pressure diagnostics
• Fuel injection servicing
• Electronic throttle control diagnostics
• Ignition system servicing
• Cooling system repairs
• Lubrication system servicing
• Intake and exhaust repairs
• EVAP system diagnostics
• Emissions control servicing
• Manual transmission overhaul
• Twin Clutch SST diagnostics and repairs
• SST clutch calibration
• Transfer case servicing
• Front and rear differential repairs
• Driveshaft servicing
• CV joint replacement

Turbocharged Performance Technologies

• Turbocharger diagnostics
• Intercooler inspection
• Charge-air system testing
• Boost control diagnostics
• Turbo boost solenoid testing
• MIVEC system diagnostics
• Knock control diagnostics
• Electronic throttle diagnostics
• Fuel pressure testing
• Exhaust emissions diagnostics

AWD Technologies

• Super All Wheel Control (S-AWC) diagnostics
• Active Centre Differential (ACD) servicing
• Active Yaw Control (AYC) diagnostics
• Transfer case servicing
• Front differential servicing
• Rear differential servicing
• AWD control module diagnostics
• Yaw rate sensor calibration
• Steering angle sensor calibration
• Wheel speed sensor diagnostics

Chassis, Steering and Suspension

• Front MacPherson strut suspension
• Rear multi-link suspension
• Bilstein shock absorber servicing (where equipped)
• Steering rack servicing
• Hydraulic power steering diagnostics
• Wheel alignment specifications
• Wheel bearing replacement
• Ball joint servicing
• Control arm replacement
• Stabiliser bar servicing

Braking Systems

• Brembo brake system servicing
• ABS diagnostics
• Electronic Brakeforce Distribution (EBD)
• Active Stability Control (ASC)
• Brake booster servicing
• Brake master cylinder overhaul
• Brake caliper servicing
• Parking brake adjustment
• Wheel speed sensor diagnostics
• ABS hydraulic unit servicing

Electrical Systems and Wiring

• Complete factory wiring diagrams
• Engine control module diagnostics
• CAN Bus communication diagnostics
• Charging system testing
• Starting system diagnostics
• Alternator servicing
• Starter motor servicing
• Battery testing
• Lighting system wiring
• Instrument cluster diagnostics
• Power window diagnostics
• Central locking diagnostics
• Power mirror wiring
• Cruise control diagnostics
• Audio system wiring
• Immobiliser diagnostics
• Relay testing
• Connector pin-outs
• Ground point locations
• Electrical circuit testing

Air Conditioning and HVAC

• Air conditioning diagnostics
• Automatic climate control servicing
• Heater unit repairs
• Compressor replacement
• Condenser servicing
• Evaporator repairs
• Refrigerant system testing
• HVAC control module diagnostics
• Blower motor servicing
• Heater core replacement

Body, Interior and Restraint Systems

• SRS airbag diagnostics
• Seat belt pretensioner servicing
• Occupant classification system diagnostics
• Dashboard removal
• Door trim removal
• Window regulator servicing
• Exterior lighting repairs
• Interior trim servicing
• Door lock servicing
• Rear spoiler servicing
• Exterior mirror repairs

Diagnostics and Troubleshooting

• MUT-III factory diagnostic procedures
• Engine performance diagnostics
• Turbocharger diagnostics
• Boost pressure troubleshooting
• Fuel system diagnostics
• MIVEC diagnostics
• Twin Clutch SST diagnostics
• S-AWC diagnostics
• ACD and AYC troubleshooting
• ABS troubleshooting
• ASC diagnostics
• SRS fault diagnosis
• CAN Bus diagnostics
• Electrical circuit testing
• Sensor testing
• Actuator testing
• Factory diagnostic flowcharts

Common Error Codes Covered

Engine Codes

• P0101 — Mass Air Flow Sensor Range/Performance
• P0113 — Intake Air Temperature Circuit High Input
• P0171 — System Too Lean (Bank 1)
• P0234 — Engine Overboost Condition
• P0299 — Turbocharger Underboost Condition
• P0300 — Random/Multiple Cylinder Misfire Detected
• P0301 — Cylinder 1 Misfire Detected
• P0302 — Cylinder 2 Misfire Detected
• P0303 — Cylinder 3 Misfire Detected
• P0304 — Cylinder 4 Misfire Detected
• P0335 — Crankshaft Position Sensor Circuit Malfunction
• P0340 — Camshaft Position Sensor Circuit Malfunction
• P0420 — Catalyst System Efficiency Below Threshold
• P0507 — Idle Speed Higher Than Expected
• P0606 — ECM/PCM Processor Fault

Transmission Codes

• P0700 — Transmission Control System Malfunction
• P0722 — Output Speed Sensor No Signal
• P0730 — Incorrect Gear Ratio
• P0746 — Pressure Control Solenoid Performance
• P0776 — Pressure Control Solenoid B Performance
• P1790 — Twin Clutch SST System Malfunction

ABS and Chassis Codes

• C1015 — Front Right Wheel Speed Sensor Circuit
• C1020 — Front Left Wheel Speed Sensor Circuit
• C1210 — Brake Pressure Sensor Fault
• C2116 — ABS Pump Motor Circuit Fault

Network Communication Codes

• U0100 — Lost Communication With Engine Control Module
• U0101 — Lost Communication With Transmission Control Module
• U0121 — Lost Communication With ABS Control Module
• U1100 — CAN Communication Line Error

Body Control Codes

• B1206 — Driver Door Lock Circuit Malfunction
• B1213 — Passenger Door Lock Circuit Malfunction
• B2404 — Blower Motor Circuit Malfunction

Plus many additional manufacturer-specific diagnostic codes.

Fuse Box Diagram

• Engine compartment fuse box layout
• Passenger compartment fuse box layout
• Fuse identification chart
• Relay locations
• Fuse amperage ratings
• Protected circuit identification
• Power distribution diagrams

Wiring Diagrams

• Engine management wiring
• Turbocharger control wiring
• Fuel injection wiring
• Ignition system wiring
• Manual transmission wiring
• SST transmission wiring
• S-AWC wiring
• ACD wiring
• AYC wiring
• ABS and ASC wiring
• SRS wiring
• Air conditioning wiring
• Lighting circuits
• Instrument cluster wiring
• Power windows
• Central locking
• Audio system wiring
• CAN Bus network diagrams
• Connector views
• Ground point diagrams

Serpentine Belt and Timing System Information

• Timing chain inspection procedures
• Timing chain replacement procedures
• Camshaft timing specifications
• MIVEC timing procedures
• Timing mark illustrations
• Accessory drive belt routing
• Drive belt tension specifications
• Timing component inspection

Torque Specifications

• Cylinder head bolt torque
• Main bearing cap torque
• Connecting rod bolt torque
• Crankshaft pulley torque
• Camshaft sprocket torque
• Flywheel torque
• Clutch assembly torque
• Wheel nut torque
• Brake caliper torque
• Suspension fastener torque
• Differential fastener torque
• Engine mount torque
• Spark plug torque

Maintenance and Service Information

• Factory maintenance schedules
• Engine oil specifications
• SST transmission fluid specifications
• Manual transmission oil specifications
• Transfer case oil specifications
• Rear differential oil specifications
• Coolant specifications
• Brake fluid specifications
• Spark plug replacement intervals
• Air filter servicing
• Cabin air filter replacement
• Drive belt inspection
• Cooling system maintenance
• Brake inspection procedures
• Tyre rotation procedures
• Battery maintenance

Who Is This Manual For?

• New Zealand automotive workshops
• Independent repair garages
• Performance vehicle specialists
• Automotive technicians
• Auto electricians
• Diagnostic specialists
• Motorsport teams
• DIY owners
• Automotive training institutions