2009-2014 Ford F150 Service and Repair Manual

This 2009-2014 Ford F150 Service and Repair Manual Covers

Engine and Drivetrain

• • Procedures for 4.6L (2V and 3V) V8, 5.4L Triton V8, 6.2L V8, 3.7L Ti-VCT V6, 5.0L Coyote V8, and 3.5L EcoBoost Twin-Turbo V6 engines.
  • Fuel injection diagnostics for both sequential electronic fuel injection and gasoline direct injection (GDI) systems.
  • Twin-independent variable camshaft timing (Ti-VCT) and EcoBoost dual-turbocharger wastegate system servicing.
  • Exhaust manifold, EGR system, catalytic converter, and emissions control repairs.
  • Overhaul and troubleshooting for the 4-speed automatic (4R75E) and 6-speed automatic (6R80 SelectShift) transmissions.
  • Driveshafts, universal joints, electronic shift-on-the-fly (ESOF) transfer case, and electronic locking rear differential service.

Chassis and Suspension

• • Front independent double-wishbone suspension coil-over-shock assembly repair procedures.
  • Rear leaf spring suspension, heavy-duty shackle brackets, hangers, and shock absorber servicing.
  • Hydraulic power steering and modern Electric Power-Assisted Steering (EPAS) rack assembly diagnostics.
  • Wheel alignment specifications and mechanical adjustment procedures.
  • Front wheel hub bearing assembly replacement and rear semi-floating axle shaft servicing.
  • Upper and lower control arms, ball joints, and stabilizer link replacement workflows.

Braking Systems

• • ABS module diagnostics, hydraulic control unit service, and wheel speed sensor testing.
  • Brake master cylinder, vacuum booster, and integrated trailer brake controller (TBC) module testing.
  • AdvanceTrac with Roll Stability Control (RSC) and Trailer Sway Control diagnostics.
  • Mechanical parking brake pedal linkage adjustments and rear internal drum-in-hat shoe service.
  • Heavy-duty front and rear disc brake caliper, rotor, and pad replacement procedures.

Electrical and Wiring

• • Full factory wiring diagrams, harness routing, and ground terminal locations.
  • 12V charging system diagnostics, smart charging alternator testing, and starter motor troubleshooting.
  • EEC-V and newer Powertrain Control Module (PCM) pinout schematics.
  • Body Control Module (BCM) and smart data link gateway configuration workflows.
  • Power Distribution Box (PDB) and passenger compartment fuse panel layouts.
  • Halogen or optional factory HID headlamp circuits, instrument cluster diagnostics, and battery management system tracking.
  • SYNC, SYNC with MyFord Touch infotainment screens, and rear-view camera module troubleshooting.

Air Conditioning and HVAC

• • Manual or dual-zone electronic automatic temperature control (EATC) diagnostics.
  • R-134a refrigerant capacities, oil charge, and system pressure testing.
  • Blower motor resistor, heater core, and electronic blend door actuator replacement.
  • A/C compressor clutch clearance adjustments and low/high-pressure switch testing.

Body and Interior

• • Regular Cab, SuperCab, and SuperCrew interior trim panels, center console, and power heated/cooled seat tracks.
  • Aluminum-alloy hood and high-strength steel cab panel alignment, door latches, and power-sliding rear window adjustments.
  • Power door locks, keyless entry keypad, and SecuriLock passive anti-theft system service.
  • Power window motor and glass regulator assembly repair.
  • Safety Canopy side-curtain airbags, front SRS airbag modules, clockspring, and occupant classification system diagnostics.

Diagnostics and Troubleshooting

• • Diagnostic Trouble Code (DTC) lookup workflows for OBD2 networks.
  • Ford Integrated Diagnostic System (IDS) scan tool workflows and module initialization.
  • Sensor voltage, resistance, and reference signal specifications (MAF, MAP, TPS, O2, knock sensors).
  • Step-by-step troubleshooting workflows for EcoBoost spark blowout, V8 timing rattle, or transmission harsh shifts.
  • Fuel pump driver module (FPDM) diagnostics and inertia safety switch tracking.

Common Error Codes Covered

This manual provides diagnostic and repair procedures for thousands of manufacturer-specific fault codes, including:

Engine Codes

• • P0300 – Random Cylinder Misfire Detected
  • P0171 – System Too Lean Bank 1
  • P0299 – Turbocharger Underboost (EcoBoost models)
  • P0012 – Intake Camshaft Position Timing Over-Retarded
  • P0128 – Coolant Thermostat Error

Transmission Codes

• • P0715 – Input/Turbine Speed Sensor Circuit Malfunction
  • P0751 – Shift Solenoid A Performance or Stuck Off
  • P0720 – Output Shaft Speed Sensor Circuit Error (Common lead frame fault)

ABS and Chassis Codes

• • C0020 – ABS Pump Motor Control Circuit Malfunction
  • C0031 – Front Wheel Speed Sensor Signal Malfunction
  • C1939 – Brake Pressure Sensor Input Signal Failure

Network Communication Codes

• • U0100 – Lost Communication With PCM
  • U0140 – Lost Communication With Body Control Module

Body Control Codes

• • B1311 – Clock Driver Circuit Open
  • B1869 – Airbag Indicator Light Circuit Open or Short to Ground

And thousands of additional diagnostic codes, test procedures, wiring diagrams, and repair instructions.

• • Professional automotive workshops
  • Independent repair garages
  • Mobile mechanics
  • Automotive technicians
  • Vehicle owners performing DIY repairs
  • Automotive training institutions