2011 Toyota Hilux Service and Repair Manual

This 2011 Toyota Hilux Service and Repair Manual Covers

Engine & Powertrain

• 1KD-FTV 3.0L D-4D turbo-diesel engine diagnostics and repair
• 2KD-FTV 2.5L D-4D turbo-diesel engine diagnostics and repair
• 2TR-FE 2.7L VVT-i petrol engine diagnostics and repair
• 1GR-FE 4.0L V6 petrol engine diagnostics (selected markets)
• Common rail diesel fuel system diagnostics
• Turbocharger inspection and repair procedures
• Electronic fuel injection system troubleshooting
• Engine cooling system service procedures
• Exhaust and emissions control system diagnostics
• Engine performance troubleshooting and testing

Transmission & Drivetrain

• 5-speed manual transmission diagnostics and repair
• 6-speed manual transmission diagnostics and repair
• 4-speed automatic transmission service procedures
• 5-speed automatic transmission service procedures (selected markets)
• Electronic 4WD system diagnostics
• Transfer case service procedures
• Front and rear differential repairs
• Rear differential lock diagnostics (where equipped)
• Driveshaft and propeller shaft repairs

Chassis & Suspension

• Double wishbone front suspension repairs
• Rear leaf spring suspension service procedures
• Hydraulic power steering diagnostics
• Wheel alignment specifications
• Suspension component inspection and replacement
• Steering linkage repairs
• Wheel bearing service procedures
• Off-road suspension troubleshooting

Braking Systems

• Anti-lock Braking System (ABS) diagnostics
• Electronic Brake-force Distribution (EBD) diagnostics
• Brake Assist (BA) troubleshooting
• Brake hydraulic system service procedures
• Brake booster testing procedures
• Front disc brake repairs
• Rear drum and disc brake servicing (model dependent)
• Parking brake adjustment and repairs

Electrical & Wiring

• Complete factory wiring diagrams
• Engine Control Module (ECM) diagnostics
• CAN Bus communication diagnostics
• Charging system diagnostics
• Starting system troubleshooting
• Power distribution schematics
• Lighting system diagnostics and repairs
• Body electrical troubleshooting

Audio & Convenience Systems

• Factory audio system diagnostics
• CD player troubleshooting
• Bluetooth hands-free system diagnostics (where equipped)
• Navigation system diagnostics (where equipped)
• Power mirror repairs
• Central locking system troubleshooting
• Cruise control diagnostics (where equipped)

Air Conditioning & HVAC

• Manual and automatic climate control diagnostics
• HVAC control system troubleshooting
• Refrigerant system servicing procedures
• Blower motor diagnostics
• Heater and ventilation system repairs
• Air conditioning compressor diagnostics

Body & Interior

• Interior trim removal and installation procedures
• Power window diagnostics and repairs
• Power door lock troubleshooting
• Exterior lighting diagnostics
• Tailgate and cargo bed repair procedures
• Airbag and occupant restraint system diagnostics
• Instrument cluster diagnostics
• Body repair and adjustment specifications

Diagnostics & Troubleshooting

• Toyota Techstream diagnostic procedures
• OBD-II diagnostic procedures
• ECU communication diagnostics
• Sensor testing specifications
• Component activation tests
• Step-by-step troubleshooting workflows
• Factory diagnostic charts and repair specifications

Common Error Codes Covered

This manual provides diagnostic and repair procedures for common Toyota Hilux fault codes found on the 2011 model.

Engine Management Codes

• P0101 – Mass Air Flow Sensor Performance Problem
• P0200 – Fuel Injector Circuit Malfunction
• P0401 – EGR Flow Insufficient Detected
• P0299 – Turbocharger Underboost Condition
• P0128 – Coolant Thermostat Performance

Diesel System Codes

• P0087 – Fuel Rail/System Pressure Too Low
• P0093 – Large Fuel System Leak Detected
• P1228 – Injection Control Pressure Higher Than Expected
• P1251 – Turbocharger System Malfunction
• P1604 – Engine Startability Malfunction

Transmission Codes

• P0715 – Input/Turbine Speed Sensor Circuit Malfunction
• P0741 – Torque Converter Clutch Performance
• P0753 – Shift Solenoid A Electrical Malfunction
• P0770 – Shift Solenoid E Malfunction

Brake & Chassis Codes

• C0200 – Front Wheel Speed Sensor Circuit Malfunction
• C0210 – Rear Wheel Speed Sensor Circuit Malfunction
• C1241 – Low Battery Positive Voltage
• C1336 – Zero Point Calibration Incomplete

4WD System Codes

• C1252 – Transfer System Malfunction
• C1299 – Hill Assist Control System Malfunction
• C120A – Differential Lock Control System Fault
• C1340 – Brake System Communication Fault

Communication Network Codes

• U0100 – Lost Communication with ECM/PCM
• U0123 – Lost Communication with Yaw Rate Sensor Module
• U0073 – Control Module Communication Bus Off
• U0155 – Lost Communication with Instrument Cluster

Body & Electrical Codes

• B1242 – Air Conditioning Control Circuit Fault
• B1271 – Combination Meter ECU Communication Fault
• B2312 – Power Door Lock Circuit Malfunction
• B2799 – Engine Immobilizer System Malfunction

And thousands of additional Toyota diagnostic codes, wiring diagrams, testing specifications, component locations, and repair instructions.

Who Is This Manual For?

• Professional automotive workshops
• Toyota dealership technicians
• Fleet maintenance operators
• Commercial vehicle repair specialists
• Off-road and 4WD specialists
• Independent repair garages
• Mobile mechanics
• Automotive training institutions
• Toyota Hilux owners performing DIY repairs

If you are troubleshooting, maintaining, servicing, or repairing a 2011 Toyota Hilux, this is the factory workshop manual you need.