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2016 Ford Explorer Service and Repair Manual

2016 Ford Explorer Service and Repair Manual

Price: $37.99

Overview

This factory Service and Repair Manual for the 2016 Ford Explorer provides comprehensive technical specifications, diagnostic procedures, troubleshooting information, and step-by-step repair instructions. It covers all major vehicle systems, powertrain variants, transmission options, and electronic control systems available for this model year.

The manual includes complete mechanical repair procedures, electrical wiring diagrams, diagnostic trouble code (DTC) troubleshooting, transmission service information, braking system repairs, body control module diagnostics, and advanced driver assistance system (ADAS) service procedures where applicable.

Whether you are a professional technician, workshop owner, automotive student, or DIY enthusiast, this manual provides the information needed to diagnose, service, maintain, and repair the 2016 Ford Explorer.

What you Get;

✓ Genuine factory workshop manual
✓ Comprehensive diagnostic procedures
✓ Complete wiring diagrams
✓ Covers all major systems and components
✓ We review every manual to ensure it’s genuine and safe for download
Category:

This 2016 Ford Explorer UB (U502 NA) Service and Repair Manual Covers

Engine and Drivetrain

  • Procedures for 2.3L EcoBoost I4, 3.5L Cyclone V6, and 3.5L EcoBoost V6 engines.
  • Direct fuel injection and sequential multiport electronic fuel injection diagnostics.
  • Twin-scroll turbocharger and wastegate actuator system servicing.
  • Emissions and exhaust system repairs, including catalytic converters.
  • Overhaul for the 6-speed SelectShift automatic (6F35/6F50/6F55) transmissions.
  • Intelligent AWD, Power Transfer Unit (PTU), Terrain Management System, and rear axle service.

Chassis and Suspension

  • Front MacPherson strut suspension repair procedures.
  • Rear multi-link independent suspension servicing.
  • Electric power-assisted steering (EPAS) steering rack assembly and alignment.
  • Wheel alignment specifications.
  • Wheel bearing and hub replacement.
  • Control arm, ball joint, and stabilizer bar troubleshooting.

Braking Systems

  • ABS diagnostics.
  • Brake master cylinder, vacuum booster, and hydraulic system service.
  • AdvanceTrac with Roll Stability Control (RSC) diagnostics.
  • Mechanical and electronic parking brake adjustments.
  • Pad, rotor, and caliper replacement.

Electrical and Wiring

  • Factory wiring diagrams and grounding schematics.
  • 12V battery, smart charging, and high-output alternator diagnostics.
  • BCM (Body Control Module) programming.
  • Fuse box configurations (engine bay and passenger compartment).
  • LED headlamps, fog lamps, and signature lighting diagnostics.
  • SYNC 2 or SYNC 3 infotainment system and digital instrument cluster troubleshooting.

Air Conditioning and HVAC

  • Tri-zone automatic climate control diagnostics.
  • Blower motor and blend door actuator replacement.
  • R-134a refrigerant capacities and system pressure servicing.
  • Compressor clutch and heater core troubleshooting.

Body and Interior

  • Interior trim, center console, and PowerFold third-row seat removal.
  • Active grille shutter repair.
  • Keyless entry, SecuriCode keypad, and remote start diagnostics.
  • Hands-free foot-activated power liftgate adjustments.
  • Airbag, side curtains, and occupant restraint system service.

Diagnostics and Troubleshooting

  • DTC lookup workflows.
  • Ford IDS scan tool procedures.
  • Component voltage and resistance testing specifications.
  • Troubleshooting step workflows for drivability issues.
  • Control module flashing and parameter identification (PID) logging.

Common Error Codes Covered

This manual provides diagnostic and repair procedures for thousands of manufacturer-specific fault codes, including:

Engine Codes

  • P0300 – Cylinder Misfire Detected
  • P0420 – Catalyst Efficiency Below Threshold
  • P0299 – Turbocharger Underboost (EcoBoost models)
  • P0012 – Intake Camshaft Position Timing Over-Retarded
  • P0128 – Coolant Thermostat Error

Transmission Codes

  • P0715 – Speed Sensor Circuit Malfunction
  • P0751 – Shift Solenoid Performance
  • P0741 – Torque Converter Clutch Circuit Performance

ABS and Chassis Codes

  • C0020 – ABS Pump Motor Circuit
  • C0031 – Front Wheel Speed Sensor
  • C1001 – Co-Pilot360 / Vision System Camera Blind

Network Communication Codes

  • U0100 – Lost Communication With PCM
  • U0140 – Lost Communication With BCM

Body Control Codes

  • B10A2 – Crash Input Sensor Fault
  • B11D8 – Restraints Module Configuration Error

And thousands of additional diagnostic codes, test procedures, wiring diagrams, and repair instructions.

This manual is ideal for:
  • Professional automotive workshops
  • Independent repair garages
  • Mobile mechanics
  • Automotive technicians
  • Vehicle owners performing DIY repairs
  • Automotive training institutions

If you are troubleshooting, maintaining, servicing, or repairing a 2016 Ford Explorer, this is the factory workshop manual you need.

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