2016 Jeep Grand Cherokee 3.0L V6 Turbo Diesel W-ESS Service and Repair Manual

This 2016 Jeep Grand Cherokee 3.0L V6 Turbo Diesel W-ESS Service & Repair Manual Covers

• Complete factory workshop procedures
• Factory diagnostic information
• Component removal and installation
• Repair and overhaul procedures
• Technical specifications
• Factory maintenance schedules
• Factory wiring diagrams
• Torque specifications
• Fuse and relay information
• Diagnostic flow charts

Engine Options

• 3.0L EcoDiesel V6 Turbo Diesel (EXF) with Engine Stop/Start (ESS)

Transmission Options

• 8-speed Automatic Transmission (8HP70)

Engine and Drivetrain Repair Coverage

• Engine overhaul procedures
• Cylinder head servicing
• Timing chain inspection and replacement
• Common rail diesel injection diagnostics
• Fuel injector coding and testing
• High-pressure fuel pump servicing
• Turbocharger diagnostics
• Charge-air system inspection
• Intercooler servicing
• Diesel particulate filter diagnostics
• Selective Catalytic Reduction (SCR) system diagnostics
• Diesel Exhaust Fluid (DEF) system servicing
• EGR system diagnostics
• Glow plug system diagnostics
• Cooling system repairs
• Lubrication system servicing
• Emissions system diagnostics
• Automatic transmission diagnostics
• Automatic transmission servicing
• Transfer case servicing
• Front differential servicing
• Rear differential servicing
• Driveshaft servicing
• Universal joint servicing

Turbocharged and Diesel Technologies

• Variable Geometry Turbocharger diagnostics
• Common rail diesel injection diagnostics
• High-pressure fuel system testing
• Charge-air system inspection
• Intercooler servicing
• Diesel particulate filter regeneration diagnostics
• SCR catalyst diagnostics
• Diesel Exhaust Fluid (DEF) system diagnostics
• NOx sensor diagnostics
• EGR valve diagnostics
• Glow plug control module diagnostics

4WD and AWD Technologies

• Quadra-Trac I diagnostics
• Quadra-Trac II diagnostics
• Quadra-Drive II diagnostics
• Transfer case servicing
• Electronic Limited Slip Differential diagnostics
• Selec-Terrain system diagnostics
• Hill Descent Control diagnostics
• Front and rear differential servicing

Chassis, Steering and Suspension

• Front independent suspension servicing
• Rear multi-link suspension servicing
• Quadra-Lift air suspension diagnostics (where equipped)
• Electric power steering diagnostics
• Steering rack servicing
• Steering column servicing
• Shock absorber replacement
• Wheel bearing servicing
• Suspension bush inspection
• Wheel alignment specifications

Braking Systems

• ABS diagnostics
• Electronic Stability Control diagnostics
• Traction Control diagnostics
• Hill Start Assist diagnostics
• Electronic Roll Mitigation diagnostics
• Brake hydraulic system bleeding
• Electronic parking brake diagnostics
• Front and rear disc brake servicing
• Wheel speed sensor diagnostics

Electrical Systems and Wiring

• Complete factory wiring diagrams
• Engine management system
• Common rail diesel injection wiring
• Engine Stop/Start (ESS) system diagnostics
• Charging system diagnostics
• Starting system diagnostics
• CAN communication network diagnostics
• Instrument cluster diagnostics
• Smart Key diagnostics
• Passive Entry/Keyless Go diagnostics
• Immobiliser diagnostics
• Uconnect infotainment system wiring
• Lighting system diagnostics
• Power seat diagnostics
• Power liftgate diagnostics
• Trailer wiring diagnostics

Air Conditioning and HVAC

• Dual-zone automatic climate control diagnostics
• Compressor servicing
• Refrigerant system repairs
• HVAC control module diagnostics
• Blower motor servicing
• Air distribution system servicing
• Rear climate control servicing (where equipped)

Body, Interior and Restraint Systems

• Body panel removal and installation
• Dashboard removal procedures
• Interior trim servicing
• Smart Key servicing
• SRS airbag diagnostics
• Seat belt pretensioner servicing
• Power liftgate servicing
• Sunroof servicing
• Wiper and washer system servicing

Diagnostics and Troubleshooting

• Factory diagnostic flow charts
• Symptom-based troubleshooting
• Scan tool diagnostics
• Sensor testing procedures
• Actuator testing
• CAN communication diagnostics
• Electrical fault isolation
• ECU programming procedures
• Component inspection procedures

Common Error Codes Covered

Engine Codes

• P0087 — Fuel Rail/System Pressure Too Low
• P0093 — Fuel System Large Leak Detected
• P0299 — Turbocharger Underboost Condition
• P0401 — Exhaust Gas Recirculation Flow Insufficient
• P20EE — SCR NOx Catalyst Efficiency Below Threshold
• P203F — Reductant Level Too Low
• P2459 — Diesel Particulate Filter Regeneration Frequency
• P2463 — Diesel Particulate Filter Soot Accumulation
• P0671 — Cylinder 1 Glow Plug Circuit
• P06EA — Engine Oil Pressure Control Circuit Performance

Transmission Codes

• P0700 — Transmission Control System Malfunction
• P0717 — Input/Turbine Speed Sensor No Signal
• P0731 — Gear 1 Incorrect Ratio
• P0740 — Torque Converter Clutch Circuit Malfunction

ABS and Chassis Codes

• C0031 — Left Front Wheel Speed Sensor Circuit
• C0034 — Right Front Wheel Speed Sensor Circuit
• C121C — Torque Request Signal Denied

Network Communication Codes

• U0100 — Lost Communication With ECM/PCM
• U0121 — Lost Communication With ABS Control Module
• U0140 — Lost Communication With Body Control Module

Body Control Codes

• B1A28 — Key Fob Battery Low
• B16A7 — Power Liftgate Position Sensor Performance

ADAS Codes

• C2200 — Anti-Lock Brake Module Internal Fault
• C2502 — Forward Facing Camera Calibration Required

Plus many other codes included in the manual.

Fuse Box Diagram

• Power Distribution Center layout
• Interior fuse panel layout
• Relay locations
• Fuse identification charts
• Fuse amperage specifications
• Power distribution diagrams

Wiring Diagrams

• Engine management system
• Common rail diesel injection system
• Engine Stop/Start system
• Automatic transmission
• Transfer case
• Quadra-Lift suspension
• ABS/ESC system
• Air conditioning system
• SRS airbag system
• Instrument cluster
• Uconnect infotainment system
• Smart Key system
• Lighting system
• CAN communication network
• Trailer electrical system

Serpentine Belt and Timing System Information

• Accessory drive belt routing
• Serpentine belt inspection procedures
• Serpentine belt replacement procedures
• Timing chain inspection
• Timing chain replacement procedures
• Timing chain alignment specifications

Torque Specifications

• Engine fastener torque values
• Cylinder head torque specifications
• Main bearing torque values
• Connecting rod torque values
• Transmission torque specifications
• Transfer case torque specifications
• Differential torque specifications
• Suspension torque specifications
• Steering component torque values
• Brake system torque values
• Wheel nut torque specifications

Maintenance and Service Information

• Factory scheduled maintenance intervals
• Engine oil and filter replacement
• Fuel filter replacement
• Automatic transmission fluid servicing
• Transfer case fluid replacement
• Differential oil replacement
• Engine coolant replacement
• Brake fluid replacement
• Diesel Exhaust Fluid (DEF) replenishment
• Engine air filter replacement
• Cabin air filter replacement
• Drive belt inspection
• Timing chain inspection
• Tyre rotation procedures
• Wheel alignment checks

Who Is This Manual For?

• New Zealand automotive workshops
• Independent repair garages
• Automotive technicians
• Diesel specialists
• 4WD specialists
• Auto electricians
• Diagnostic specialists
• Fleet maintenance teams
• DIY owners
• Automotive training institutions