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2023 Hyundai Ioniq 5 Service Repair Manual (NE EV 160kW)
Price: $57.99
Overview
This factory Service and Repair Manual for the 2023 Hyundai IONIQ 5 (NE EV) 160kW provides comprehensive technical specifications, diagnostic procedures, troubleshooting information, and step-by-step repair instructions for all major vehicle systems fitted to this model year.
The manual covers the electric motor, high-voltage battery system, drivetrain, suspension, braking systems, electrical systems, climate control, body components, and electronic control modules available on the 2023 Hyundai IONIQ 5 (NE EV) 160kW. It also includes complete factory wiring diagrams, diagnostic procedures, repair illustrations, torque specifications, and manufacturer-approved service procedures.
Where applicable, the manual also covers vehicle-specific technologies such as E-GMP platform high-voltage architecture, advanced safety systems, manufacturer-specific driving technologies, and other factory-installed equipment available for this model year.
Whether you are a professional technician, workshop owner, automotive student, or DIY enthusiast, this manual provides the factory information required to diagnose, service, maintain, and repair the 2023 Hyundai IONIQ 5 (NE EV) 160kW.
What you get;
✓ Genuine factory workshop manual
✓ Comprehensive diagnostic procedures
✓ Complete factory wiring diagrams
✓ Covers all factory-installed systems and components
✓ We review every manual to ensure it's genuine and safe for download
This 2023 Hyundai IONIQ 5 (NE EV) 160kW Service and Repair Manual Covers
Engine and Drivetrain
The manual includes complete repair procedures for the:
- 160kW (215 hp / 218 PS) Permanent-Magnet Synchronous Motor (PMSM) – Rear-Wheel Drive (RWD)
Coverage includes:
- Complete electric motor assembly diagnostics and replacement
- High-Voltage (HV) battery system teardown and isolation procedures
- Single-speed reduction gear transmission diagnostics and rebuilding
- Electric motor cooling system repairs (Inverter and motor cooling loops)
- Power Electric (PE) system insulation testing and safety guidelines
- High-voltage interlock loop (HVIL) tracking and repairs
- E-GMP dedicated EV platform transaxle servicing
- Integrated Drive Axle (IDA) and constant velocity (CV) axle shaft servicing
Chassis and Suspension
Coverage includes only the suspension systems fitted to the vehicle, including:
- Front suspension repair procedures (MacPherson strut)
- Rear suspension repair procedures (Multi-link independent suspension)
- Motor-Driven Power Steering (MDPS) rack diagnostics and calibration
- Wheel alignment specifications and geometry data
- Integrated wheel bearing and hub replacement
- Suspension component bushing and mounting bolt inspection
Braking Systems
The manual includes repair procedures for all braking systems fitted to the vehicle, including:
- Hydraulic braking system
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Electronic Stability Control (ESC)
- Integrated Brake Actuation (IBA) / Smart Regenerative Braking system
- Brake Assist System (BAS)
- Traction Control System (TCS)
- Electronic parking brake (EPB) servicing and pad replacement mode
- Brake component inspection, disc/pad specifications, and calipers
- Electronic brake bleeding procedures (DOT 4 specification)
Electrical and Wiring
Coverage includes every factory-installed electrical system available on the vehicle, including:
- Complete factory 12V and high-voltage wiring diagrams
- Low-voltage 12V battery and Low DC-DC Converter (LDC) charging diagnostics
- 74.0 kWh / 77.4 kWh Lithium-ion polymer battery management system (BMS)
- 800V high-voltage architecture distribution schematics
- Multi-charging system (400V/800V boost converter) diagnostics
- Junction block and smart fuse box diagrams
- Integrated Central Control Unit (ICCU) diagnostics
- Vehicle-to-Load (V2L) power management systems (internal and external ports)
- CAN Bus, LIN Bus, and Ethernet communication diagnostics
- Full LED lighting system diagnostics (Parametric Pixel design)
- Dual 12.3-inch integrated instrument cluster and infotainment diagnostics
- OTA (Over-the-Air) module and Bluelink telematics routing
Air Conditioning and HVAC
Coverage includes:
- Heat pump system diagnostics (where applicable for cold-climate configurations)
- Automatic dual-zone climate control diagnostics
- High-voltage electric A/C compressor replacement
- Positive Temperature Coefficient (PTC) cabin heater diagnostics
- Refrigerant servicing procedures (R-1234yf system)
- Cabin air filter replacement and air distribution actuator diagnostics
- HVAC control module diagnostics
Body and Interior
Coverage includes:
- Eco-processed interior trim and seat assembly removal
- Integrated digital dashboard assembly removal procedures
- Flush-mounted motorized exterior door lock and window repairs
- Aerodynamic active air flap (AAF) mechanism servicing
- Parametric pixel LED lighting and light bar repairs
- Central locking and digital key/proximity entry diagnostics
- 10-way power relaxation comfort seat servicing
- Sunroof or Vision Roof assembly servicing
- Hyundai SmartSense advanced driver assistance system (ADAS) recalibration
- Supplemental Restraint System (SRS Airbag) diagnostics
- Occupant classification system (OCS) calibration
Diagnostics and Troubleshooting
The manual includes complete manufacturer-approved diagnostic procedures, including:
- Diagnostic Trouble Code (DTC) lookup
- Factory diagnostic workflows
- Global Diagnostic System (GDS-M) scan tool procedures
- High-voltage insulation resistance live data interpretation
- Battery cell voltage balancing and health metrics testing
- Component testing procedures and resistance specifications
- Control module replacement coding
- Wiring connector identification and pinouts
- ADAS forward camera, blind spot radar, and surround view calibration procedures
Common Error Codes Covered
This manual includes diagnostic procedures for thousands of manufacturer-specific Diagnostic Trouble Codes (DTCs).
Electric Motor and Inverter Codes
- P0A78: Drive Motor “A” Inverter Performance
- P0A1B: Drive Motor “A” Control Module Performance
- P0C17: Drive Motor “A” Position Sensor Not Learnt
- P0A1D: Motor Control Module Malfunction
High-Voltage Battery and Charging Codes
- P0AA6: Hybrid/EV Battery System Isolation Fault
- P1A9C: Battery Management System (BMS) Internal Malfunction
- P0AC4: Hybrid/EV Powertrain Control Module Requested MIL Illumination
- P1C26: ICCU (Integrated Central Control Unit) DC-DC Converter Error
ABS and Chassis Codes
- C1202: ABS/ESC Wheel Speed Sensor Signal Malfunction
- C1613: CAN Time-out Main Body ECU
- C2402: Motor-Driven Power Steering (MDPS) Motor Error
Network Communication Codes
- U0100: Lost Communication with Engine/Powertrain Control Module
- U0111: Lost Communication with Battery Energy Control Module
- U0293: Lost Communication with Hybrid/EV Powertrain Control Module
- U1104: Controller Area Network (CAN) Bus Communication Disruption
Body Control Codes
- B1603: CAN Communication Circuit Error (Smart Junction Box)
- B2810: Flush Door Handle Actuator Malfunction
The manual also includes thousands of additional diagnostic codes, wiring diagrams, test procedures, manufacturer diagnostic charts, and repair instructions.
Fuse Box Diagram
Locate every fuse and relay installed on the 2023 Hyundai IONIQ 5 (NE EV) 160kW using complete factory fuse box diagrams.
Coverage includes:
- Front trunk (Frunk) motor compartment fuse box
- Passenger compartment smart junction box (Lower left driver kick panel)
- Fuse amperage ratings and circuit protection limits
- Relay locations
- Circuit identification
- High-voltage safety plug / disconnect location
Wiring Diagrams
The manual includes complete factory wiring diagrams covering every factory-installed electrical circuit available on the vehicle.
Coverage includes systems such as:
- Power Electric (PE) system management
- 12V Battery charging and low-voltage conversion
- High-voltage distribution and fast-charging interfaces
- ABS / ESC / Regenerative braking loops
- Heat pump and interior climate control systems
- SRS Airbag restraint modules
- Next-generation infotainment and premium audio routing
- SmartSense ADAS radar/camera networking
- Vehicle-to-Load (V2L) electrical distribution
Cooling System Routing Diagrams
The manual includes:
- Liquid-cooling loop routing for the PE (Power Electric) system
- High-voltage battery assembly thermal management routing
- Coolant type and system capacity specifications
- Coolant air-bleeding procedures using diagnostic tools
Torque Specifications
The manual provides complete factory torque specifications for major vehicle components, including:
- Electric motor mount fasteners
- Reduction gear transaxle housing and case bolts
- High-voltage battery pack mounting frame bolts
- Subframe structural fasteners
- Suspension arms, struts, and links to chassis
- Steering gear and tie rod connections
- Brake calipers, carrier brackets, and wheel hub assemblies
- Wheel lug nuts
- CV axle nut tension settings
- Interior and exterior aerodynamic trim fasteners
This manual is ideal for:
- Professional automotive workshops
- Independent EV repair garages
- Certified electric vehicle mechanics
- Fleet maintenance technicians
- Vehicle owners performing DIY repairs
- Automotive engineering and training institutions
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